Materials - Iron

General

The material that forms the core for steel is also widely used by itself, especially in the construction industry and in the making of gates, etc for outdoor use. About the same weight as steel, but tends to provide a harder material until heated.

Properties

Density 7.9g/cc
   
   

Forming

Cutting
Can be cut with hacksaw or jigsaw up to sensible thicknesses. Can be machined by industrial machinary also. Cuts fairly cleanly but needs de-burring afterwards.

Bending
Can easily be formed by heating.
The art of the blacksmith is one of the oldest surviving industrial practises. Complex shapes can be formed by heating-shaping-heating cycles. To 'fix' the shape simply plunge into water to cool rapidly and harden off.

Casting
Iron was an early candidate for casting. Can be simple sand casting - still often seen - through to more modern industrial techniques. Heat the metal to molten state, pour into mould and leave to cool for some hours. Once cool remove the cast. Re-work is minimal and the resultant article is already very strong although can be brittle.

Welding
Welding can be done easily with any type of welder. For MiG welding, carbon dioxide (CO2) is the prefered shield gas. Iron is fairly easy to weld, however the joins are prone to be sensitive to impure joins. Make sure the weld is strong by hitting with a hammer and if it needs re-welding, clean the area thoroughly with a wire brush before trying again.

Grinding/Filing
Can be filed or ground using general abrasives.
No special instructions apply.

Joining
Joining is normally through welding or bolting/riveting.

Handling and Storage

As with all metals, iron is heavy and edges can be sharp. It is very prone to rusting and should be stored in a dry area wrapped in wax paper or well oiled with a light oil (eg 3-in-1) to help hold off the oxidisation.

Links
rswww.com Supplier, look under Mechanics/Engineering Materials
   


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